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The best packable travel hats for 2026

The short answer

A packable travel hat is one the maker says you can fold, roll or crush and that springs back. Crushable wool felt and soft leather are the toughest travelers; some straws and fabrics pack too. We only include hats whose listing says packable, crushable or foldable, then rank them on brim width, water resistance, sizes in stock and chin cord.

Quick picks

MyHatFinder Preferred Brand

Why we chose it ›

American Hat Makers. Three packable travel hats from our Preferred Brand, picked for the range of sizes they stock.

Ships in 1 day, guaranteed*90-day easy returns*50-year craftsmanship guarantee*

*Per American Hat Makers, as stated on their site Nov 6, 2026. We earn a commission if you buy, at no cost to you, as with every store we link to. The ranked list below is scored separately, on the criteria in "How we chose".

Mens Copper Crushable Leather Outback Hat
Outback hat · Brim 3 in (8 cm) · Crown 4 in
PackableChin cordAssembled in USA*
SMMDLGXLXX3X
Ships in 1 day, guaranteed*90-day easy returns*50-year craftsmanship guarantee*
*Per American Hat Makers
Check price
At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.
Price as of Nov 6
Mens Black Crushable Wool Felt Pork Pie Hat
Fedora · Brim 2 in (5 cm) · Crown 3 1/2 in
Packable
SMMDLGXLXX
Ships in 1 day, guaranteed*90-day easy returns*50-year craftsmanship guarantee*
*Per American Hat Makers
Check price
At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.
Price as of Nov 6
Womens Black Wool Felt Pinch Front Fedora Hat
Fedora · Brim 2 in (5 cm) · Crown 4 in
Packable
SMMDLGXL
Ships in 1 day, guaranteed*90-day easy returns*50-year craftsmanship guarantee*
*Per American Hat Makers
Check price
At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.
Price as of Nov 6

How we chose

Only hats the store calls packable, crushable or foldable made the list. Then brim, weather and fit decide the order. Margo's rule: if it can't survive a suitcase, it's not a travel hat. It's a souvenir. We scored all 40 in-stock hats on brim width (30%), water resistant (20%), sizes in stock (30%), chin cord (20%), using only what American Hat Makers lists for each hat. Researched, not tested: we haven't worn these hats, and no pick here is based on reviews or ratings. How we rank

  1. #1 · Best overall · Researched, not tested

    Crusher Mens Copper Crushable Leather Outback Hat

    Lightweight Cowhide Leather, a 3 in brim, listed as packable, 6 sizes in stock.

    UPF
    Not stated
    Brim
    3 in
    Packs
    Yes
    Water
    Not stated

    Good to know

    • Listed as packable or crushable
    • Has a chin cord for wind
    • Assembled in the USA, per the store
    • 6 sizes in stock

    Watch out for

      $163

      Price as of Nov 6, 2026

      SMMDLGXLXX3X
      Check price

      At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

    • #2 · Best felt · Researched, not tested

      Showdown Womens Black Wool Felt Crushable Western Outback Cowgirl Hat

      Wool Felt, a 3 1/2 in brim, listed as packable, 4 sizes in stock.

      UPF
      Not stated
      Brim
      3 1/2 in
      Packs
      Yes
      Water
      Not stated

      Good to know

      • Listed as packable or crushable

      Watch out for

      • Felt runs warm on hot days

      $89

      Price as of Nov 6, 2026

      SMMDLGXL
      Check price

      At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

    • #3 · Researched, not tested

      Zion Womens Black Crushable Wool Felt Outback Hat

      Crushable Wool Felt, a 3 in brim, listed as packable, 4 sizes in stock.

      UPF
      Not stated
      Brim
      3 in
      Packs
      Yes
      Water
      Not stated

      Good to know

      • Listed as packable or crushable

      Watch out for

      • Felt runs warm on hot days

      $89

      Price as of Nov 6, 2026

      SMMDLGXL
      Check price

      At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

    • #4 · Researched, not tested

      Bison Mens Black Bison Leather Packable Outback Hat

      Bison Leather, a 3 in brim, listed as packable, 4 sizes in stock.

      UPF
      Not stated
      Brim
      3 in
      Packs
      Yes
      Water
      Not stated

      Good to know

      • Listed as packable or crushable
      • Assembled in the USA, per the store

      Watch out for

        $199

        Price as of Nov 6, 2026

        SMMDLGXL
        Check price

        At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

      • #5 · Widest brim · Researched, not tested

        Base Camp Mens Chocolate Brown Wool Felt Crushable Outback Hat

        Wool Felt, a 3 1/2 in brim, listed as packable, 2 sizes in stock.

        UPF
        Not stated
        Brim
        3 1/2 in
        Packs
        Yes
        Water
        Not stated

        Good to know

        • Listed as packable or crushable

        Watch out for

        • Only 2 sizes in stock
        • Felt runs warm on hot days

        $83

        Price as of Nov 6, 2026

        S/ML/XL
        Check price

        At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

      • #6 · Researched, not tested

        Moab Womens Khaki Crushable Wool Felt Safari Hat with Leather Band

        Wool Felt, a 2 1/2 in brim, listed as packable, 4 sizes in stock.

        UPF
        Not stated
        Brim
        2 1/2 in
        Packs
        Yes
        Water
        Not stated

        Good to know

        • Listed as packable or crushable

        Watch out for

        • Felt runs warm on hot days

        $89

        Price as of Nov 6, 2026

        SMMDLGXL
        Check price

        At American Hat Makers · Preferred Brand. We earn a commission if you buy, at no cost to you.

      Slot: JJ Hat Center pick

      Fills once JJ Hat Center joins MyHatFinder. Its hats will compete on the same criteria.

      Slot: Hats24 pick

      Fills once Hats24 joins. Adds brands American Hat Makers doesn't carry.

      Compare at a glance

      Open the top four in Compare

      Swipe sideways to see every column →

      HatUPFBrimPacksSizesPriceStore link
      CrusherBest overallNo3 inYesSM, MD, LG, XL, XX, 3X$163Check price ›
      ShowdownBest feltNo3 1/2 inYesSM, MD, LG, XL$89Check price ›
      ZionNo3 inYesSM, MD, LG, XL$89Check price ›
      BisonNo3 inYesSM, MD, LG, XL$199Check price ›
      Base CampWidest brimNo3 1/2 inYesS/M, L/XL$83Check price ›
      MoabNo2 1/2 inYesSM, MD, LG, XL$89Check price ›

      Key numbers

      • 0 of 40 hats in this list state a UPF rating in the store's description.
      • The median price of the 40 hats we considered is $89.
      • 40 of 40 are described by the store as packable or crushable.

      Source: American Hat Makers product feed via Awin, Nov 6, 2026.

      What to look for in packable travel hats

      What is the best packable straw hat for travel?
      One the listing calls packable or foldable, with a brim of three inches or more and a chin cord. Most straw cracks when folded, so the label matters more here than anywhere. Paper braid and soft straws pack better than stiff palm. If a straw hat isn't listed as packable, wear it on the plane.
      How do you pack a hat in a suitcase?
      Crown down, at the top of the bag, with the crown stuffed with socks or a T-shirt so it holds its shape. Pack soft clothes around the brim. Only fold or roll a hat the maker calls packable, crushable or foldable. When you arrive, reshape it with your hands and let it rest on its crown.
      Are crushable felt hats really crushable?
      The ones the maker labels crushable are made to be squashed and recover, which is why they show up on this list. Don't push it: folding along the same line every trip can crease felt for good. Roll it loosely instead of folding it flat, and steam out any dents when you get there.

      Shop every outback hats with filters ›